Using A Spill Kit For Acids


The size of a spill and the control and cleanup supplies on hand determine how it will be  managed. Can it be dealt with by employees who have been trained to handle spills or must emergency response be summoned from an outside agency? There are several factors to be considered. First, what is the nature of this chemical? Is it:
  • Highly explosive
  • Very toxic
  • Flammable
  • Corrosive
  • Volatile or unstable

Next, the employee situation and resources should be quickly evaluated:

  • Has anyone been injured?
  • Is the spill life-threatening or presenting a danger of fire or an explosion?  
  • Are the employees on hand well- trained?
  • Are there adequate supplies to handle this spill?
Any workplace where acids are used should have plenty of supplies to contain and clean up a spill. Haz-Mat Kits, Acid Spill Kits and Acid-Base Kits are all stocked with materials to neutralize and contain an acid spill. They are available in various sizes with different quantities of materials. The size of the Spill Kit stocked in each individual workplace should be determined by the amount and size of a possible spill that might occur. For example, if a business only has a small volume of chemicals on hand, it will not need the same amount of containment supplies as a facility that manufactures a chemical such as sulfuric acid.

Using the Acid Spill Kit
If a spill occurs:

  1. Evacuate the area or cordon off the spill.
  2. Call 911 or emergency help if needed.
  3. Take care of anyone who might have been contaminated by the acid, following approved first aid procedures.
  4. Use personal protective equipment provided in the acid spill kit.
  5. If the spill is small, apply neutralizer to it. This is usually a powder to be sprinkled over the spill.
  6. Use a sufficient quantity of neutralizer. Its polymers will neutralize and encapsulate the chemical.
  7. The spill will become a gel and its color will change, an indication that it has been neutralized. 
  8. Use the whisk broom and dust pan from the kit to clean up the gel.
  9. Place this material in the bag that comes in the kit. 
  10. Dispose of according to federal, state and local regulations.

All employees should be trained in the use of the Spill Kits and if there is a variety of chemicals in the workplace, employees must know which spill kit is appropriate for each. Any spill that is not contained and cleaned up properly can become an emergency.

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The Value of a Job Hazard Analysis


Job related injuries and fatalities are happening every day in the workplace. Often, these injuries occur because employees have not been trained in the proper and safe way to do the job. One way to prevent injuries in the workplace is to establish the proper job procedures and train all employees in safer work methods.

The first step in developing safe job procedures is to complete a job hazard analysis. This is a technique that focuses on tasks involved in the job to identify any potential hazards before an accident occurs. This analysis focuses on the relationship between:
  • the worker
  • the task
  • the tools
  • the work environment.
Once the hazards are identified, the goal is to determine the best way to do the job while reducing or eliminating these hazards. Improving the methods of getting the job done reduces absenteeism, workers’ compensation, and can often lead to increased productivity.

A job hazard analysis can form the foundation of an employee training and safety program. It helps management identify, eliminate hazards, and prevent accidents in the workplace. Any identified hazards must have management’s follow-through or their credibility will be damaged.


Priority for hazard analysis should go to the following types of jobs:

  • Jobs with the highest injury or illness rates
  • Jobs that have the potential for causing severe or disabling injuries or illness, even if there is no current accident history
  • Jobs in which one simple human error could result in severe accident or injury
  • Jobs that are new to the business or ones that have undergone changes in procedures
  • Jobs that are complex enough to require written instructions
  • Jobs that involve hazardous materials
  • Jobs that involve hazardous energy sources
  • Jobs that involve the use of personal protective equipment (PPE)

Completion of an effective Job Hazard Analysis requires the following steps:

  • Involve the employees that work in the area and are familiar with the tasks
    • Their knowledge helps avoid oversights
    • This gives employees an ownership in the solutions
  • Review the accident history
  • Do accidents happen at certain times?
  • What are the circumstances of accidents?
  • Conduct preliminary job review
  • Discuss job hazards with affected employees
  • Make a list of jobs with hazards, rank them and set priorities
  • Jobs with the most serious hazards should be first priority
  • Outline the steps involved in each task
  • Review hazards and recommended solutions

The overall goal of a Job Hazard Analysis is to prevent injuries and illnesses, reduce property damage, supplement existing safety requirements and improve employee training in safe completion of existing, modified, or new tasks.

To view our saftety educations programs please visit www.spill911.com

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Posted on: 12/30/2008 at 2:16 PM
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