Planning for a chemical spill in the workplace is essential and having the appropriate kit on hand can be as important as having the right fire extinguisher. There are a variety of spill kits available and you may need more than one type. If several different chemicals are in use, there should be enough spill kits that are specific for neutralizing that chemical.
The kits should be located near the chemical storage area and they must be readily accessible. If different types of chemicals are stored in the facility in separate places, spill kits designed to contain or absorb those chemicals should be nearby. The number on hand should be more than adequate to handle the volume of chemicals that are present and could spill. MSDS information on all chemicals should be kept nearby so all employees can have access to this information.
Many spill kits contain personal protective equipment (PPE) for one person and additional supplies may be needed. The PPE must be adequate for the safe cleanup of the specific chemicals and employees must be trained in their use. This should include how to use:
Just as OSHA requires all chemicals to be clearly labeled, the kits must be easily identifiable for their use in controlling specific chemicals. Spill kits come in a variety of shapes and sizes, ranging from a small container to a 5 gallon bucket or a 50 to 95 gallon drum, a cart, a bag, on a caddy, or in a container compact enough to fit into the tight confines of a truck cab. There are:
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Universal Spill Kits
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Kits to neutralize Acids
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Kits to neutralize Bases
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Kits to handle Solvents
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Mercury Cleanup Kits
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Halogen Spill Kits
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Battery Acid Control and Cleanup Kits
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Kits to deal with an oil or oil-based chemical spill
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Kits designed to safely control and cleanup spills of fuels, lubricants, and hydrocarbon fluids.
Spill kits contain a variety of absorbent materials, absorbent pads, and may have spill containment socks and dikes as well as a drain blocker. There will be cleanup materials and disposal bags, MSDS information, and instructions. Kits can be customized to meet the needs of each work area as most supplies are also sold separately and in varying volumes.
Any employee, who works with hazardous chemicals or who may be around the area where they are used or stored, must be able to detect their presence or release. Everyone must know WHEN and HOW to use the spill kits and personal protective equipment. There must be on-going training for all employees and a special effort should be made to familiarize new employees early on the use of the kits and PPE.
Inadequate or improper cleanup of a chemical spill may result in injury or illness, fire or explosion, a release to the environment, and property damage. Having adequate supplies on hand and employees trained in their use can make the difference between a minor incident and a major environmental disaster.
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